POPLOK
tray forming machine
The Poplok family of fold and tuck tray forming machines for display trays and shippers are engineered to automatically form die cut trays at rates up to 1,200 per hour. The PopLok is commonly used for two applications:
Shippers & Mailers: Ideal for e-commerce and home delivery, the PopLok forms die cut blanks into finished lidded trays that are convenient for mailing while greatly reducing manual labor.
Display: The PopLok can produce a wide variety of display trays from simply flat bottom trays for containers to sophisticated 5 tuck trays with back display walls and inserts. Stop making corrugated trays by hand and invest in the PopLok automatic tray former!
Videos
Features
- 1, 2, 3, 4 tuck or multi “fold & tuck” models available
- Form large or small trays with or without a lid
- No mandrel or tooling for quick tray size change-over
- Eliminate repetitive motion issues and insurance claims
- 100% recyclable trays—no glue and no tape
- Easy load hopper for tray blanks
- Heavy duty, welded steel frame
- Interlocked safety gates or doors
- Venturi vacuum technology used in tray erection
- Auto-idler
- Omron PLC
- Color touch screen allowing adjustment & full access to all functions & timing of machine
- Tray ejection system
- Central valve exhaust for noise reduction and clean air
- STEEL-IT paint with all moving parts painted bright yellow
- 24 VDC control voltage
- All electrical controls
- On-line detailed operation manual accessible through HMI
*Rates subject to package style, type and size
Our Poplok tray forming machine is suited for all industries as your go to tray forming machine:
- Automotive & Hardware
- Bakery
- Beauty & Cosmetic
- Beverage & Liquid
- Bulk & Food Service
- Cannabis
- Cheese
- Coffee
- Confectionery
- Frozen Food
- Fruit
- Home Goods & Furniture
- Meal Kit
- Meat & Poultry
- Nutraceutical & Pharmaceutical
- Pet Food
- Powder
- Snack Food
- Vegetable
and many more industry applications.
- Specifications
Features
- 1, 2, 3, 4 tuck or multi “fold & tuck” models available
- Form large or small trays with or without a lid
- No mandrel or tooling for quick tray size change-over
- Eliminate repetitive motion issues and insurance claims
- 100% recyclable trays—no glue and no tape
- Easy load hopper for tray blanks
- Heavy duty, welded steel frame
- Interlocked safety gates or doors
- Venturi vacuum technology used in tray erection
- Auto-idler
- Omron PLC
- Color touch screen allowing adjustment & full access to all functions & timing of machine
- Tray ejection system
- Central valve exhaust for noise reduction and clean air
- STEEL-IT paint with all moving parts painted bright yellow
- 24 VDC control voltage
- All electrical controls
- On-line detailed operation manual accessible through HMI
*Rates subject to package style, type and size
- Ideal Markets
Our Poplok tray forming machine is suited for all industries as your go to tray forming machine:
- Automotive & Hardware
- Bakery
- Beauty & Cosmetic
- Beverage & Liquid
- Bulk & Food Service
- Cannabis
- Cheese
- Coffee
- Confectionery
- Frozen Food
- Fruit
- Home Goods & Furniture
- Meal Kit
- Meat & Poultry
- Nutraceutical & Pharmaceutical
- Pet Food
- Powder
- Snack Food
- Vegetable
and many more industry applications.
We’re here to help
Want to see your product run on this machine?
POPLOK TOP SHEET FEED
FOR LARGE TRAYS
The PopLok TSF (Top Sheet Feed) fold and tuck tray former is engineered for some of your largest tray forming needs for display, retail, e-commerce and automotive parts. Designed to take a tray blank, one at a time, from the hopper, and pull it through forming plows, erecting the side and end panels of the tray, while at the same time folding in the minor flaps. When the tray reaches the bottom of the vertical travel, a set of pneumatically controlled bars fold and lock the roll-over flap in place. The finished tray is then ejected from the machine. Large corrugate blanks from the top of the X-Lift hopper are transferred with a servo-driven handling mechanism to the folding and forming section of the machine.
When the transfer mechanism is in place, a set of vacuum cups takes the blank and pulls it through forming plows, erecting the side and end panels of the tray, while at the same time folding in the minor flaps. When the tray reaches the bottom of the vertical travel, a set of pneumatically controlled bars fold and lock the roll-over flap in place. The finished tray is then ejected from the machine.
Videos
Features
- 1, 2, 3, or 4 tuck “fold & tuck” models available
- Form large or XL trays with or without a lid
- 24/7 operation capability
- Quick size change-over—no mandrel to change
- Eliminate repetitive motion issues and claims
- 100% recyclable trays—no glue and no tape
- Servo-driven top sheet feed mechanism
- Manual pre-load station
- X-Lift hopper with 36” (914 mm) capacity
- Heavy duty, welded steel frame
- Interlocked safety gates or doors
- Venturi vacuum technology used in tray erection
- Auto-idler
- Omron PLC
- Color touch screen allowing adjustment & full access to all functions &
timing of machine - Tray ejection system
- Central valve exhaust for noise reduction and clean air
- Steel-It paint with all moving parts painted bright yellow
- 24 VDC control voltage
- All electrical controls
- On-line detailed operation manual accessible through HMI
*Rates subject to package style, type and size
Our Poplok is suited for all industries as your go to tray forming machine:
- Automotive & Hardware
- Bakery
- Beauty & Cosmetic
- Beverage & Liquid
- Bulk & Food Service
- Cannabis
- Cheese
- Coffee
- Confectionery
- Frozen Food
- Fruit
- Home Goods & Furniture
- Meal Kit
- Meat & Poultry
- Nutraceutical & Pharmaceutical
- Pet Food
- Powder
- Snack Food
- Vegetable
and many more industry applications.
- Specifications
Features
- 1, 2, 3, or 4 tuck “fold & tuck” models available
- Form large or XL trays with or without a lid
- 24/7 operation capability
- Quick size change-over—no mandrel to change
- Eliminate repetitive motion issues and claims
- 100% recyclable trays—no glue and no tape
- Servo-driven top sheet feed mechanism
- Manual pre-load station
- X-Lift hopper with 36” (914 mm) capacity
- Heavy duty, welded steel frame
- Interlocked safety gates or doors
- Venturi vacuum technology used in tray erection
- Auto-idler
- Omron PLC
- Color touch screen allowing adjustment & full access to all functions &
timing of machine - Tray ejection system
- Central valve exhaust for noise reduction and clean air
- Steel-It paint with all moving parts painted bright yellow
- 24 VDC control voltage
- All electrical controls
- On-line detailed operation manual accessible through HMI
*Rates subject to package style, type and size
- Ideal Markets
Our Poplok is suited for all industries as your go to tray forming machine:
- Automotive & Hardware
- Bakery
- Beauty & Cosmetic
- Beverage & Liquid
- Bulk & Food Service
- Cannabis
- Cheese
- Coffee
- Confectionery
- Frozen Food
- Fruit
- Home Goods & Furniture
- Meal Kit
- Meat & Poultry
- Nutraceutical & Pharmaceutical
- Pet Food
- Powder
- Snack Food
- Vegetable
and many more industry applications.
We’re here to help
Want to see your product run on this machine?
POPLOK
tray forming machine
Videos
The Poplok family of fold and tuck tray forming machines for display trays and shippers are engineered to automatically form die cut trays at rates up to 1,200 per hour. The PopLok is commonly used for two applications:
Shippers & Mailers: Ideal for e-commerce and home delivery, the PopLok forms die cut blanks into finished lidded trays that are convenient for mailing while greatly reducing manual labor.
Display: The PopLok can produce a wide variety of display trays from simply flat bottom trays for containers to sophisticated 5 tuck trays with back display walls and inserts. Stop making corrugated trays by hand and invest in the PopLok automatic tray former!
Features
- 1, 2, 3, 4 tuck or multi “fold & tuck” models available
- Form large or small trays with or without a lid
- No mandrel or tooling for quick tray size change-over
- Eliminate repetitive motion issues and insurance claims
- 100% recyclable trays—no glue and no tape
- Easy load hopper for tray blanks
- Heavy duty, welded steel frame
- Interlocked safety gates or doors
- Venturi vacuum technology used in tray erection
- Auto-idler
- Omron PLC
- Color touch screen allowing adjustment & full access to all functions & timing of machine
- Tray ejection system
- Central valve exhaust for noise reduction and clean air
- STEEL-IT paint with all moving parts painted bright yellow
- 24 VDC control voltage
- All electrical controls
- On-line detailed operation manual accessible through HMI
*Rates subject to package style, type and size
Our Poplok tray forming machine is suited for all industries as your go to tray forming machine:
- Automotive & Hardware
- Bakery
- Beauty & Cosmetic
- Beverage & Liquid
- Bulk & Food Service
- Cannabis
- Cheese
- Coffee
- Confectionery
- Frozen Food
- Fruit
- Home Goods & Furniture
- Meal Kit
- Meat & Poultry
- Nutraceutical & Pharmaceutical
- Pet Food
- Powder
- Snack Food
- Vegetable
and many more industry applications.
- Specifications
Features
- 1, 2, 3, 4 tuck or multi “fold & tuck” models available
- Form large or small trays with or without a lid
- No mandrel or tooling for quick tray size change-over
- Eliminate repetitive motion issues and insurance claims
- 100% recyclable trays—no glue and no tape
- Easy load hopper for tray blanks
- Heavy duty, welded steel frame
- Interlocked safety gates or doors
- Venturi vacuum technology used in tray erection
- Auto-idler
- Omron PLC
- Color touch screen allowing adjustment & full access to all functions & timing of machine
- Tray ejection system
- Central valve exhaust for noise reduction and clean air
- STEEL-IT paint with all moving parts painted bright yellow
- 24 VDC control voltage
- All electrical controls
- On-line detailed operation manual accessible through HMI
*Rates subject to package style, type and size
- Ideal Markets
Our Poplok tray forming machine is suited for all industries as your go to tray forming machine:
- Automotive & Hardware
- Bakery
- Beauty & Cosmetic
- Beverage & Liquid
- Bulk & Food Service
- Cannabis
- Cheese
- Coffee
- Confectionery
- Frozen Food
- Fruit
- Home Goods & Furniture
- Meal Kit
- Meat & Poultry
- Nutraceutical & Pharmaceutical
- Pet Food
- Powder
- Snack Food
- Vegetable
and many more industry applications.
POPLOK TOP SHEET FEED
FOR LARGE TRAYS
The PopLok TSF (Top Sheet Feed) fold and tuck tray former is engineered for some of your largest tray forming needs for display, retail, e-commerce and automotive parts. Designed to take a tray blank, one at a time, from the hopper, and pull it through forming plows, erecting the side and end panels of the tray, while at the same time folding in the minor flaps. When the tray reaches the bottom of the vertical travel, a set of pneumatically controlled bars fold and lock the roll-over flap in place. The finished tray is then ejected from the machine. Large corrugate blanks from the top of the X-Lift hopper are transferred with a servo-driven handling mechanism to the folding and forming section of the machine.
When the transfer mechanism is in place, a set of vacuum cups takes the blank and pulls it through forming plows, erecting the side and end panels of the tray, while at the same time folding in the minor flaps. When the tray reaches the bottom of the vertical travel, a set of pneumatically controlled bars fold and lock the roll-over flap in place. The finished tray is then ejected from the machine.
Features
- 1, 2, 3, or 4 tuck “fold & tuck” models available
- Form large or XL trays with or without a lid
- 24/7 operation capability
- Quick size change-over—no mandrel to change
- Eliminate repetitive motion issues and claims
- 100% recyclable trays—no glue and no tape
- Servo-driven top sheet feed mechanism
- Manual pre-load station
- X-Lift hopper with 36” (914 mm) capacity
- Heavy duty, welded steel frame
- Interlocked safety gates or doors
- Venturi vacuum technology used in tray erection
- Auto-idler
- Omron PLC
- Color touch screen allowing adjustment & full access to all functions &
timing of machine - Tray ejection system
- Central valve exhaust for noise reduction and clean air
- Steel-It paint with all moving parts painted bright yellow
- 24 VDC control voltage
- All electrical controls
- On-line detailed operation manual accessible through HMI
*Rates subject to package style, type and size
Our Poplok is suited for all industries as your go to tray forming machine:
- Automotive & Hardware
- Bakery
- Beauty & Cosmetic
- Beverage & Liquid
- Bulk & Food Service
- Cannabis
- Cheese
- Coffee
- Confectionery
- Frozen Food
- Fruit
- Home Goods & Furniture
- Meal Kit
- Meat & Poultry
- Nutraceutical & Pharmaceutical
- Pet Food
- Powder
- Snack Food
- Vegetable
and many more industry applications.
- Specifications
Features
- 1, 2, 3, or 4 tuck “fold & tuck” models available
- Form large or XL trays with or without a lid
- 24/7 operation capability
- Quick size change-over—no mandrel to change
- Eliminate repetitive motion issues and claims
- 100% recyclable trays—no glue and no tape
- Servo-driven top sheet feed mechanism
- Manual pre-load station
- X-Lift hopper with 36” (914 mm) capacity
- Heavy duty, welded steel frame
- Interlocked safety gates or doors
- Venturi vacuum technology used in tray erection
- Auto-idler
- Omron PLC
- Color touch screen allowing adjustment & full access to all functions &
timing of machine - Tray ejection system
- Central valve exhaust for noise reduction and clean air
- Steel-It paint with all moving parts painted bright yellow
- 24 VDC control voltage
- All electrical controls
- On-line detailed operation manual accessible through HMI
*Rates subject to package style, type and size
- Ideal Markets
Our Poplok is suited for all industries as your go to tray forming machine:
- Automotive & Hardware
- Bakery
- Beauty & Cosmetic
- Beverage & Liquid
- Bulk & Food Service
- Cannabis
- Cheese
- Coffee
- Confectionery
- Frozen Food
- Fruit
- Home Goods & Furniture
- Meal Kit
- Meat & Poultry
- Nutraceutical & Pharmaceutical
- Pet Food
- Powder
- Snack Food
- Vegetable
and many more industry applications.